20 Years of Focus on Custom Flexible Heater Solutions, Serving 30+ Industries Across 100+ Countries
Custom Technical Proposal
EV Battery Silicone Heater | Custom 12V Lithium Battery Heating Pad
✔ Enhance Charging & Discharging Efficiency
✔ Prevent Low-Temperature Battery Failure
✔ Custom Design for Any Battery Pack Structure
✔ OEM/ODM Manufacturing Support
隐藏域元素占位
Classification:
Silicone rubber heater
Key words:
car battery heater
ev battery heater
battery thermal management system btms
Certification: UL, CE, ROHS, REACH, ISO9001, IS014001, TAF16949
Descriptions
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Keep EV Batteries Performing in Cold WeatherFLD EV Battery Silicone Heaters are flexible heating elements specifically designed for lithium battery packs, electric vehicles, energy storage systems, and backup battery applications.
Manufactured from premium silicone rubber with embedded nickel-chromium resistance wire, these heaters provide fast, uniform, and energy-efficient heating to maintain optimal battery temperature in cold environments.
Suitable for EV battery thermal management, freeze protection, battery warming, and low-temperature charging applications.
Key Features & Benefits
Feature Description ⚡ Fast & Uniform Heating Embedded Ni-Cr resistance wire ensures even heat distribution without hotspots, protecting battery cells and improving thermal efficiency. 🔄 Flexible & Lightweight Flexible silicone construction easily conforms to battery modules, battery trays, enclosures, and irregular surfaces. ❄️ Cold Weather Protection Maintains optimal battery temperature in low-temperature environments, improving charging and discharge performance. ✂️ Custom Shapes & Sizes Available in custom dimensions, shapes, cut-outs, and mounting configurations to match battery pack designs. 🔋 Wide Voltage Range 12V, 24V, 48V, 110V, 220V, and custom voltages up to 660V available. 🌡️ Optional Temperature Control Supports NTC 10K, NTC 100K, PT100, Thermocouple, Thermostat, and Digital Temperature Controllers. 🔧 Easy Installation Optional PSA adhesive backing, Velcro straps, spring hooks, or mechanical fastening methods. Quick Feature Overview
Voltage Options Sensor Options Installation Options 12V NTC 10K Adhesive Backing 24V NTC 100K Velcro 48V PT100 Spring Hooks 110V Thermocouple Mechanical Mounting 220V Thermostat Custom Fixing Up to 660V Digital Controller OEM Design Advantages at a Glance
✔ Feature Benefit Uniform Heating Prevents hotspots and thermal stress Flexible Design Fits curved and irregular battery surfaces Lightweight Structure Minimal impact on battery system weight Wide Voltage Compatibility Suitable for various EV and ESS systems Integrated Sensors Precise temperature monitoring Custom Manufacturing OEM/ODM support available Waterproof Option IP65 protection for harsh environments Long Service Life Durable silicone material up to 180°C–200°C Why Battery Heating Matters
Low temperatures can significantly reduce lithium battery performance.
Common issues include:
- Reduced charging efficiency
- Capacity loss
- Increased internal resistance
- Slower charging speeds
- Reduced cycle life
FLD battery heating pads help maintain batteries within their ideal operating temperature range, improving performance and extending battery service life.
Technical Specifications
Parameter Specification Product Type Silicone Rubber Heater Application EV Battery & Lithium Battery Voltage 1.5V – 720V Popular Voltages 12V, 24V, 36V,48V Power Density 0.1 – 2.8 W/cm² Thickness 1.5 – 3 mm Temperature Range -40°C to 200°C High Temperature Silicone Up to 250°C Heating Element Ni-Cr Resistance Wire Insulation Material Silicone Fiberglass Resistance Tolerance ±10% Minimum Bend Radius 3.2 mm Temperature Sensor NTC / PT100 / Thermocouple Protection Grade IP65 Optional Adhesive Backing Optional Certification UL / CE / RoHS Available Custom Manufacturing Options
FLD offers complete OEM and ODM services for battery heating solutions.
Customization Category Options Shape & Size Custom Shapes
Custom DimensionsInstallation & Structure Adhesive Backing
Waterproof DesignPower & Interface Battery Powered Versions
USB InterfaceControl System Integrated Sensors
Digital ControllersWiring & Connection Customized Lead Wires
Connector Options
UL Lead Wire AssemblyBranding Logo Printing Request a Custom Quote
Looking for a reliable EV Battery Heater or Lithium Battery Heating Pad?
Contact FLD today to receive a custom heating solution tailored to your battery system requirements.
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Customize any shape
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Customize any shape
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